Fiber Laser Welding
Introduction

Fiber laser welding technology is rapidly gaining popularity in the industrial sector, effectively replacing traditional, less efficient methods. Thanks to its exceptional precision, flexibility, and high operational efficiency, laser welding is an ideal solution for the most demanding industries. It is widely used in sectors such as aviation, automotive, defense, medical device manufacturing, electronics, petrochemical industry, telecommunications, energy, automation, and outsourcing services.

 
 
Man welding 2 metal plates

Fiber Laser Welding
Key Advantages

  • Increased speed and flexibility:
    Fiber laser welding provides faster processing times compared to conventional welding methods, allowing for greater flexibility in production schedules.
  • High precision:
    The technology ensures precise welds, minimizing material waste and improving product quality.
  • Unmatched versatility:
    Fiber laser welding can be applied to a wide range of materials and thicknesses. A highly adaptive solution for various applications.
  • Deep weld penetration without deformation:
    Fiber laser welding allows for deep, complete weld penetration while maintaining the structural integrity of materials.
  • No need for post-welding processing:
    Welds are smooth and precise, reducing the need for post-process processing after welding.
  • Joining different materials:
    Enables welding of different materials, increasing design and production flexibility.
  • Non-contact, one-sided process:
    The non-contact nature of fiber laser welding reduces equipment wear and enables one-sided welding, which is beneficial for complex geometries.
  • No special welding qualifications required:
    Operators do not need specialized welding qualifications, which simplifies the integration of this technology with existing production lines.
  • Ease of process automation using robots:
    Laser welding can be seamlessly automated using robotic systems, increasing productivity and efficiency.
  • Minimal maintenance:
    Fiber laser welding systems require little maintenance, resulting in reduced downtime and operational costs.
  • Low operating costs:
    The efficiency of fiber lasers leads to lower energy consumption and minimized operational costs. External module allows the use of photovoltaic panels to provide required power up to 3 kW.
  • Pulsed or continuous welding modes:
    The ability to switch between pulsed and continuous welding modes provides versatility for different welding applications and material types.
 
 

Welding Testing
Material Range

FANUCI fiber laser welding represents an absolute breakthrough in welding technology, offering numerous benefits that translate into higher productivity, better quality, and greater cost-effectiveness in various industrial applications. Below we present the results of tests performed on key materials such as stainless steel (SS), carbon steel (CS), and aluminum (AL), which have received official TUV Rheinland WPQR certification.

Material: Welding depth profile - test conducted on 1500W FANUCI PRO laser welder

  • laser welder welds

    Stainless steel (4.5 mm)

  • laser welder welds

    Carbon steel (4.5 mm)

  • laser welder welds

    Aluminum steel (4.0 mm)

 

Pattern: Fish scale effect - beautiful and solid without the need for corrections

  • laser welder welds

    Stainless steel (4.5 mm)

  • laser welder welds

    Carbon steel (4.5 mm)

  • laser welder welds

    Aluminum steel (4.0 mm)

 

Certificates: TUVRheinland WPQR - complete documentation for basic materials SS, CS, AL

  • laser welder welds

    Stainless steel

  • laser welder welds

    Carbon steel

  • laser welder welds

    Aluminum steel

 
Welded elements
 
 

FANUCI 5.0 PRO GenX
General Presentation

FANUCI 5th generation laser welding devices set a new standard of innovation and technological advancement in the welding industry. Designed with the highest precision, stability, and quality of the welding process in mind, they perfectly replace traditional methods. The 5.0 model excels in processing a wide spectrum of materials, such as stainless steel, carbon steel, aluminum, titanium, copper, brass, as well as precious metals, including gold and silver, and other highly reflective materials. FANUCI laser welders are covered by a comprehensive warranty for a period of 2 to 5 years, ensuring full support and reliability in use. The devices have global certificates confirming compliance with the highest quality and safety standards, including CE, SGS, WPQR TUV Rheinland, FDA.

 

 

Why FANUCI 5.0 PRO GenX?

  • 01

    Absolute Technological Superiority:

    Unparalleled range of laser welding power: from 1100W to 3400W. Assembly of devices and technology control in the USA.

  • 02

    Certification and Work Safety:

    Global certificates confirming compliance with the highest quality and safety standards: CE, SGS, WPQR TUV Rheinland, FDA.

  • 03

    Quality and Reliability Guarantee:

    Comprehensive full warranty for a period of 2 to 5 years with the possibility of upgrading the device to the latest standards, ensuring reliability and modernity.

  • 04 

    Professional Technical Support:

    Our in-house global service teams of qualified technicians provide 24/7 technical assistance year-round, ensuring reliable and continuous support whenever you need it, wherever you are.

  • 05 

    Machines and Parts Warehouse:

    Stock of devices and parts available immediately to ensure the fastest supply chain for our customers.

  • 06 

    Showroom and Democars:

    Technology without secrets, i.e., presentations and tests of devices, both in our modern showroom and directly at customers' production facilities.

  • 07

    Purchase Process and Financing:

    Flexible financing options, including leasing, installments, and the possibility of support in obtaining grants.

  • 08

    Many Satisfied Customers:

    Testimony to our professionalism and experience in laser welding, which forms a solid foundation for our reputation.

FANUCI 5.0 PRO GenX
Available Configurations

The integration of advanced, patented technologies and the use of components from leading global suppliers make FANUCI laser welders set a new, previously unattainable standard in the welding industry in terms of quality, efficiency, and innovation. Specifications and functions of available devices can be customized to individual customer needs and production requirements, guaranteeing maximum flexibility and efficiency of applications.

 
Swipe left or right
Components Manufacturer Model Options
Laser source FANUCI ULTRON PowerON Fiber (1100W, 1700W, 2300W, 3400W)
Laser head FANUCI RAPTOR 5.0 PRO Oscillation (single/double)
Control system FANUCI LaserWELD 5.0 PRO 4in1 / 2W
Wire feeder FANUCI EasyWIRE 5.0 PRO Automatic (single/double)
Electrics ABB ABB Weidmuller Integrated
Cooling FANUCI ChillX 5.0 PRO Integrated (water cooling)
Filter ventilation FANUCI CleanAIR 5.0 PRO External (automatic)
Safety FANUCI Workstation / DefenderVV External (environment/operator)
 
 
 
 
Laser source

Laser source:
FANUCI - ULTRON PowerON

The ULTRON PowerON laser source has been designed to provide stable and high-performance operation, resulting in optimal welding results. Based on advanced fiber optic technology, it guarantees exceptional efficiency, precision, and reliability, meeting the highest industrial requirements.

Key Features:

  • Actual Output Power:
    The laser source provides an average output power of 112-120% based on its nominal power, ensuring maximum efficiency.
  • Weld Quality Control:
    Ensures zero porosity and perfect weld quality, certified by TUV for materials such as aluminum (AL), stainless steel (SS), and carbon steel (CS).
  • Advanced Laser Pump Technology:
    ULTRON 976nm uses the same components as the IPG laser pump.
    Has an electro-optical conversion efficiency of 48%, which allows for cost savings of 15% compared to 915nm.
    Ability to weld and cut highly reflective materials.
  • Intelligent Remote Access:
    Equipped with intelligent automatic network access, remote diagnosis, and remote services.
    Up to 85% of system problems can be solved remotely, significantly saving time and reducing downtime.
  • High Brightness:
    Provides very effective high brightness with a Gaussian spot, M<1.3 and limited output cable diameter of 10um.
  • Quick Response:
    Achieves maximum power in less than 5 microseconds (us) with a 50kHz response frequency, ensuring speed and efficiency.
  • Programmable Output Power:
    Has programmable and adjustable output curves, with the ability to store and recall 64 sets of parameters for different applications.
  • Durable Fiber Optic Cable:
    Equipped with a double-layered 50μ fiber optic cable supported by a flexible spring for increased durability.
  • Flexible and Modular Design:
    Allows for easier and faster modular changes for repairs or power upgrades, which is particularly beneficial for high-power sources.
  • Local Service Support:
    Supported by FANUCI repair and storage centers in the EU and USA, enabling local switching and repairs, ensuring uninterrupted operation.
  • Continuous Improvement:
    Fiber technology is continuously developed and improved to increase efficiency and reliability.
  • Cost Effectiveness:
    Low operating and maintenance costs significantly reduce overall production costs.
  • Lifespan:
    The fiber optic source has an estimated operating time of approximately 100,000 hours, ensuring long-term reliability.
  • Sustainable Development:
    Designed to be environmentally friendly and safe for the workplace, promoting sustainable production practices.

The ULTRON PowerON laser source combines innovative technology with functional solutions, offering exceptional welding performance. Thanks to its reliability and cost-effectiveness, it is an excellent choice for a wide spectrum of industrial applications.

 
 
RAPTOR 4.0 PRO [4in1]

RAPTOR 5.0 PRO [4in1]

RAPTOR 4.0 PRO [2W]

RAPTOR 5.0 PRO [2W]

Laser head:
FANUCI - RAPTOR 5.0 PRO

The RAPTOR 5.0 PRO laser head has been designed for maximum precision and efficiency, thanks to the patented oscillating beam system in single (4in1) or double (2W) configuration. It combines advanced technology with intuitive user functions, ensuring optimal efficiency and reliability in welding applications.

Key Features:

  • Patented Oscillating Beam Movement:
    Single Mode (4in1) Wobble: Provides increased precision and efficiency through oscillating beam movement.
    Double Mode (2W) Wobble: Offers increased flexibility and accuracy in various welding tasks.
  • Two-stage quick power switching mode:
    Allows easy switching between low and high power in real-time during production. This feature is implemented directly on the laser head trigger and system monitor.
  • Weld Quality Control:
    Ensures zero porosity and excellent weld quality, certified by TUV for materials such as aluminum (AL), stainless steel (SS), and carbon steel (CS).
  • Ultralight and User-Friendly Design:
    FANUCI laser heads are designed to be ultralight, making them easy to handle and use.
    Provides intuitive operation, reducing operator fatigue and increasing productivity.
  • Water Cooling System:
    Integrated water cooling system maintains optimal operating conditions without interruptions, even at powers up to 3kW.
    Prevents overheating and ensures constant performance.
  • 4in1 (Single) Wobble Mode Equipped with Three Additions:
    Remote Cleaning: Enables contactless surface cleaning, increasing convenience.
    Cleaning Before and After Welding: Ensures clean welds before and after welding, improving weld quality.
    Cutting: Enables precise cutting operations, adding versatility to the welding process.
  • 2W (Double) Wobble Mode Equipped with Three Additions:
    Gap Filling: Ability to fill gaps up to 3-4mm, making it suitable for various welding applications.
    Weld Width: Achieves weld width up to 10mm, providing flexibility in weld design.
    Variable Welding Patterns: Offers various welding patterns (points), allowing customization to specific welding needs.
  • PRO Wobble Function
    Double-Coated Optics and Controlled Moving Lens: The PRO Wobble function has double-protected, coated optics and a controlled moving lens that automatically corrects material imperfections.
    Automatic Correction of Material Imperfections: Ensures that welds are free from defects such as weld porosity, resulting in higher quality welds.
    High Speed Operation: Increases the speed of the welding process while maintaining excellent quality.
    Elimination of Post-Processing: High quality welds achieved through the PRO Wobble function eliminates the need for post-process treatment, saving time and resources.

The RAPTOR 5.0 PRO laser head has been designed to provide exceptional precision, efficiency, and versatility across a wide range of welding applications. With its innovative design and intuitive operation, it is the ideal solution for achieving the highest quality in welding processes.

 
 
LaserWELD 4.0 PRO mobile app smarttab

Operating system:
FANUCI - LaserWELD 5.0 PRO

The LaserWELD 5.0 PRO operating system, available in 4-in-1 or 2W configurations, offers versatile and reliable control options for a wide range of welding applications. Thanks to advanced technology and intuitive, easy-to-use features, it provides excellent performance and full compatibility with dedicated laser heads.

Key Features:

  • Industry 4.0 Data Management:
    Efficient and Simplified Operations: Manages production processes through data extraction within Industry 4.0, increasing efficiency and streamlining operations.
  • Pre-Saved Welding Parameters:
    Consistent Quality: Contains pre-saved welding parameters for real-time production, ensuring consistent and high-quality welds.
  • Wireless Adjustment:
    Flexibility and Convenience: Allows easy adjustment of parameters using the wireless SmartTAB device, providing operational flexibility and convenience.
  • Program Transfer:
    Increased Efficiency: Operators can transfer ready-made programs for specific types of welding or materials, tailored to the production profile.
  • FanuciAPP Support:
    Available Online Management: Supported by FanuciAPP, enabling easier online management and increasing accessibility and control over welding operations.
  • User-Friendly Interface:
    Interactive and Intuitive Operation: Features a color touchscreen, offering a user-friendly and interactive interface for smooth operation.

The LaserWELD 5.0 PRO operating system combined with the RAPTOR 5.0 PRO laser head creates an advanced and efficient welding solution that provides unmatched precision, versatility, and intuitive operation. It's an ideal combination for modern and demanding welding applications.

 
 
EasyWIRE 5.0 PRO

Automatic wire feeder:
FANUCI - EasyWIRE 5.0 PRO

The EasyWIRE 5.0 PRO automatic wire feeder handles both single and dual wire feeding, ensuring maximum flexibility for a wide range of welding applications. It has been designed for seamless integration with other components and FANUCI software, guaranteeing optimal performance and the ability to adapt to individual production requirements.

Key Features:

  • Flexible Operation:
    Wire Feeding Range: Capable of handling wire sizes from 0.8 mm to 2.0 mm.
    Automatic Modes: Operates in both "push" and "pull" modes, ensuring perfect synchronization and the ability to adapt to various production needs. Allowing operators to choose the best configuration for their specific welding tasks.
  • Full Integration:
    Seamless Software Integration: Both single and dual wire feeders are fully integrated and synchronized with FANUCI software, guaranteeing smooth and efficient operation.
    Configured for Specific Requirements: Wire feeders are adapted to the laser head and control system to meet specific production requirements, providing harmonious execution, increasing overall performance and efficiency.

The EasyWIRE 5.0 PRO automatic wire feeder extends the functionality of FANUCI welding systems, offering flexible, efficient, and fully synchronized wire feeding solutions. It is a key element that enables achieving the highest quality results in demanding industrial applications.

 
 
ABB Weidmuller

Electrical installation:
ABB Weidmuller

FANUCI laser welders are equipped with reliable ABB electrical installation, which guarantees stable and safe power supply. Such configuration plays a key role in ensuring uninterrupted operation, as well as protecting equipment and production processes from potential electrical problems.

Key Features:

  • Uninterrupted Operation:
    Stable and Safe: Provides stable power supply, which is essential for continuous operation, reducing downtime and increasing productivity of FANUCI laser welders.
  • Enhanced Safety:
    Surge Protection: Protects the system from voltage spikes that can damage equipment.
    Short Circuit Protection: Prevents potential damage and downtime caused by short circuits.
    Discharge Protection: Ensures that equipment is protected from electrical discharges, maintaining operational integrity.
  • Energy Management:
    Energy Consumption Monitoring: Enables real-time monitoring of energy consumption, which helps manage and optimize its usage.
  • Business Continuity:
    ABB solutions providing reliable power supply and protection support business and production operations continuity, minimizing disruptions.

The integration of electrical installation and advanced ABB safety solutions in FANUCI laser welders guarantees reliability and safe operation of the equipment. As a result, the welders operate at the highest safety level, supporting high-quality production processes and ensuring operational and business continuity.

 
 
ChillX 5.0 PRO

Cooling system:
FANUCI - ChillX 5.0 PRO

The ChillX 5.0 PRO water cooling system has been designed to provide exceptionally effective cooling of both the laser source and the welding head simultaneously. Thanks to advanced cooling technology, it maintains optimal operating temperature, which translates into increased efficiency and durability of equipment, supporting reliable operation in demanding industrial conditions.

Key Features:

  • Highly Effective Cooling:
    Dual Cooling Capability: Cools both the laser source and welding head simultaneously, providing comprehensive temperature management.
    Optimal Operating Temperatures: Maintains reduced operating temperatures, which maximizes efficiency and protects equipment.
  • Enhanced Equipment Protection:
    Temperature Regulation: By maintaining low operating temperature, ChillX 5.0 PRO helps prevent overheating that can damage sensitive components.
    Extended Equipment Lifespan: Constant cooling helps extend the lifespan of the laser source and welding head, reducing the need for frequent replacements.
  • Ease of Maintenance:
    Intuitive Design: The system is designed to be user-friendly, making it easy to operate and maintain.
    Minimal Maintenance Requirements: Intuitive design also means fewer maintenance needs, reducing downtime and maintenance costs.
  • Increased Operational Efficiency:
    Continuous Performance: By maintaining optimal temperatures, ChillX 5.0 PRO ensures that the laser and welding head operate at peak performance, resulting in higher productivity.
    Energy Efficiency: Efficient cooling translates into lower energy consumption, contributing to cost savings and environmental sustainability.
  • User-Friendly Operation:
    Simple Controls: The cooling system has simple, easy-to-understand controls, ensuring that operators can manage the cooling process with minimal training.
    Quick Installation and Adjustment: The system is designed for quick installation and easy adjustment, allowing for rapid implementation into existing work processes.

The ChillX 5.0 PRO water cooling system is a key element in ensuring the efficiency and durability of laser welding equipment. Its advanced cooling capabilities, combined with intuitive operation, make it an indispensable solution for modern welding operations. It provides optimal performance, reliability, and protection of key components, supporting the highest production standards.

 
 
CleanAIR 5.0 PRO

Filtration system:
FANUCI - CleanAIR 5.0 PRO

The CleanAIR 5.0 PRO fume and dust filtering unit has been designed to automatically remove smoke from the workplace, providing a healthier and safer working environment. This advanced system not only supports environmental protection but also extends the life of consumables and brings additional operational benefits, improving efficiency and user comfort.

Key Features:

  • Automatic Smoke and Dust Removal:
    Enhanced Safety: Automatically eliminates harmful fumes and dust particles, creating a safer working environment for operators.
    Healthier Workplace: Reduces air pollution, contributing to better air quality and improving operator health.
  • Environmental Friendliness:
    Ecological Operation: Through efficient filtration of contaminants, CleanAIR 5.0 PRO minimizes environmental impact, supporting sustainable production practices.
    Emission Reduction: The system ensures that only cleaned air is released back into the environment, helping to meet environmental protection standards.
  • Extended Life of Consumables:
    Component Protection: By removing harmful particles from the air, the system helps protect consumables from premature wear and damage, extending their lifespan and reducing replacement costs.
  • Recycling of Purified Air:
    Air Reuse: Purified air can be returned to the working area, maintaining a clean and safe atmosphere.
    Additional Heat: If needed, returned air can provide additional heat, increasing operator comfort and reducing heating costs.
  • User-Friendly Operation:
    Automatic Functionality: The system operates automatically, requiring minimal operator intervention, allowing them to focus on their tasks.
    Easy Maintenance: Designed with easy maintenance in mind, ensuring that the system remains efficient and effective with minimal downtime.

The CleanAIR 5.0 PRO filtering unit is a key element in providing a safe, healthy, and efficient working environment. With its advanced features, it effectively removes harmful particles, protecting the operator and equipment, while supporting ecological and responsible workplace practices.

 
 
Stanowisko FANUCI

External safety:
FANUCI - Workstation

Safety is a priority in every work environment, especially in demanding conditions such as welding stations. FANUCI offers advanced safety equipment that has been designed to protect operators and bystanders. These solutions effectively minimize the risk of dangerous situations, providing a safe workplace that complies with the highest standards.

Key Features:

  • Enhanced Safety Measures:
    Automatic Stop Function: Welders can automatically suspend operations when someone enters the work area without authorization, preventing accidents and injuries.
    Quick On/Off Mode: Quick on/off mode is integrated with safety doors and other devices, ensuring immediate response to any safety violations.
  • Customized Safety Solutions:
    Customized to Client Needs: Safety equipment can be tailored to specific requirements, providing a flexible and comprehensive safety solution for various work environments.
  • Prevention of Dangerous Situations:
    Component Protection: By removing harmful particles from the air, the system helps protect consumables from premature wear and damage, extending their lifespan and reducing replacement costs.
    Constant Monitoring: Continuous monitoring and automatic responses ensure that any potential safety hazards are immediately addressed.
  • Protection of Operators and Bystanders:
    Comprehensive Coverage: Ensures that both operators and bystanders are protected from potential hazards associated with welding operations.
    Increased Awareness: Safety systems increase awareness and compliance with safety protocols, promoting a safety culture in the workplace.

The external enclosure of the FANUCI workstation has been designed with comprehensive protection of operators and bystanders in mind, effectively minimizing the risk of dangerous situations and creating a safe work environment. With customized solutions and advanced features, FANUCI sets a new standard for safety in welding operations, supporting efficiency and reliability of processes.

 
 
DefenderVV

Operator safety:
FANUCI - DefenderVV

Safety is the highest priority in any workplace, especially in high-risk environments such as welding operations. The DefenderVV protective mask from FANUCI has been designed to provide comprehensive protection to operators, effectively preventing potential hazards. Available in two versions, BASIC and PRO, it offers an excellent level of protection and comfort, tailored to diverse user needs.

Key Features:

  • Comprehensive Protection:
    Full Face Coverage: The DefenderVV mask provides full face protection, guarding against harmful sparks, debris, and intense light.
    BASIC and PRO Options: Available in two variants, BASIC and PRO, to meet different levels of protection needs and preferences.
  • Advanced Safety Features:
    High-Quality Materials: Made from durable and high-quality materials that provide long-lasting protection.
    Enhanced Visibility: Designed to offer clear visibility, reducing eye fatigue and allowing operators to work with precision.
  • Comfort and Ergonomics:
    Ergonomic Design: Both BASIC and PRO masks are ergonomically designed to provide a comfortable fit, allowing operators to wear them for extended periods without discomfort.
    Adjustable Straps: Equipped with adjustable straps for secure and customized fitting, ensuring that the mask stays in place during operations.
  • Ease of Use:
    User-Friendly Design: The masks are easy to put on and take off, making them convenient for quick use in a busy work environment.
    Lightweight Construction: Despite their robust protection, the masks are lightweight, minimizing fatigue during long hours of work.

 

Always Remember to Protect Yourself!

The DefenderVV protective mask from FANUCI provides operators with confidence and safety during work, effectively protecting against various hazards associated with welding and other industrial operations. Both the BASIC and PRO versions offer reliable protection and high user comfort, making the DefenderVV mask an essential piece of protective equipment in any professional work environment.

 
 

FANUCI 5.0 PRO GenX
Technical Data

Technical parameters of FANUCI laser welders are customized individually, depending on the final configuration of the selected model. Detailed specifications are included in commercial offers, which we prepare after consultation with our expert. This ensures optimal solutions perfectly tailored to specific production needs. For additional information, please contact our team.

 
 
 

Do you have questions?
Schedule a free consultation today!

If you have any questions regarding laser welding, we encourage you to contact our customer service office. Our team of experts is ready to provide all information and advise on the selection of appropriate technologies and solutions. We offer technical support, detailed consultations, and quick responses to all inquiries. Please contact us by phone, email, or through our contact form. We are here to support you at every stage of cooperation.

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Knowledge base

A Comprehensive Guide to Laser Welders

The development of laser technology has rendered traditional welding methods such as MIG/MAG, MMA, and TIG less significant in metal processing. Laser welders are more precise, efficient, and versatile.

Learn more

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