Engineering without compromise
Faster and more precise cutting of all types of sheet metal

The FALCON S Masterline laser cutting machine utilizes a 2D/3D autofocus cutting head, collision sensors, and advanced edge-tracking algorithms. The integrated system automatically adjusts focus and cutting trajectory, ensuring every edge is perfectly smooth and delivering cleaner cuts without the need for manual correction.

Cutting power that handles everything — up to 24,000W. Up to 75% faster laser cutting with high repeatability and full automation. Versatile metal laser cutter for steel, stainless steel, aluminum, copper, and brass. Easy integration with the production process and Industry 4.0 environments.

Laser Cutting Technology
Introduction

Fiber laser cutting technology is rapidly gaining traction across industrial manufacture sectors, gradually replacing less efficient traditional methods. Thanks to unmatched precision, flexibility, and high operational performance, a laser metal cutting machine is the preferred choice for demanding applications. It is widely used in industries such as aerospace, automotive (including automotive panels), defense, medical device manufacturing, electronics, petrochemical, telecommunications, energy, and automation, as well as outsourcing services. With advanced laser source technology and innovative solutions, fiber laser systems significantly improve productivity, reduce material waste, and optimize the entire production process. They enable precise cutting of materials such as carbon steel, mild steel, stainless steel, aluminum, copper, brass, and titanium, across a wide range of material thicknesses—from thin sheets to thick sheets. The result is higher quality, lower cost, reduced labor costs, and the ability to create highly intricate designs with exceptional precision.

CONSULT YOUR MACHINE SELECTION
WITH AN EXPERT

Free consultation
 
  • High Precision and Accuracy:
    Fiber laser cutting technology provides a narrow focal point and high energy density, resulting in exceptional precision in the cutting process with minimal thermal distortion. This ensures outstanding accuracy and superior quality when cutting shapes and intricate designs.
  • Speed and Efficiency:
    Fiber laser cutting technology enables fast and highly efficient material processing, leading to increased productivity. It is capable of processing both thin and thick materials many times faster than traditional cutting methods.
  • Versatility: Fiber laser cutting technology is suitable for a wide range of materials, including various metals such as carbon steel, stainless steel, aluminum, copper, and brass, as well as plastics and even some composites. This versatility makes it an ideal solution for diverse industrial applications.
  • Low Maintenance Costs:
    Fiber laser technology does not require as frequent maintenance as CO2 lasers, plasma systems, or other traditional cutting methods. This significantly reduces downtime and overall operational cost.
  • Energy Efficiency:
    Fiber laser cutting technology is more energy-efficient compared to CO2 and plasma systems, consuming less power for the same cutting output. This translates into lower costs and a reduced environmental footprint.
  • Reduced Consumption of Consumables:
    Unlike traditional CO2 or plasma technologies, fiber laser cutting systems do not require complex and costly maintenance or frequent replacement of consumables, further reducing operational cost and simplifying the process.
  • Enhanced Safety:
    Fiber laser cutting technology improves workplace safety through enclosed work area designs and automatic shutdown mechanisms, significantly reducing the risk of accidents during the cutting process.
  • High Beam Quality:
    Fiber laser technology enables an optimized cutting process characterized by smoother edges and cleaner cuts, minimizing the need for additional finishing operations.
  • Flexibility and Customization:
    Fiber laser cutting technology allows easy integration into various production environments. Its flexibility also enables customization and adaptation to specific manufacturing requirements.
  • Technology Advancement and Development:
    Fiber laser cutting technology continues to evolve, making fiber laser systems a leading solution in modern manufacture, offering unmatched precision, efficiency, and versatility.

WE WILL MATCH THE RIGHT MODEL
TO YOUR PRODUCTION PROCESS

Free consultation
 

FALCON S Masterline
Basic Models

 

FALCON SM Masterline

 

FALCON ST Masterline

 

FALCON SA Masterline

 

FALCON S Masterline
Key Advantages

  • 01

    Absolute Technological Superiority:

    An unmatched power range and feature set: laser source options from 2000 W to 24000 W, 2D/3D autofocus cutting heads, automatic nozzle replacement and cleaning, tower sheet metal storage system, hydraulic table exchange, tube and profile cutting system, and many other advanced solutions within a single machine.

  • 02

    Certification and Work Safety:

    Production based on rigorous quality and safety standards, confirmed by globally recognized certifications. We meet the highest industry and international requirements, ensuring reliability, durability, and full safety of every laser cutting machine.

  • 03

    Quality and Reliability Guarantee:

    Comprehensive warranty from 2 to 5 years, with the option to upgrade the system to the latest standards, ensuring long-term reliability and modern technology.

  • 04 

    Professional Technical Support:

    An in-house, highly qualified service department operating nationwide. We provide comprehensive 24/7 support throughout the year, ensuring maximum efficiency and minimal downtime.

  • 05 

    Machine and Spare Parts Inventory:

    Immediate availability of machines and spare parts, ensuring the fastest possible supply chain and uninterrupted production continuity.

  • 06 

    Showroom and Democars:

    Technology without limits — live demonstrations and testing of equipment both in our modern showroom and directly at customer manufacturing facilities.

  • 07

    Purchase Process and Financing:

    Flexible financing options, including 0% leasing, installment plans, and support in obtaining funding, helping optimize overall cost of investment.

  • 08

    Many Satisfied Customers:

    A proven track record in fiber laser technology, confirming our expertise and strengthening our position among leading manufacturers in the metal cutting industry.

FALCON S Masterline
Key Components

FALCON S Masterline sheet metal laser cutting machine solutions set a new benchmark in innovation and advanced technology within the metal cutting industry. They are engineered for maximum precision, stability, and quality in the cutting process. Final machine specifications are tailored to individual customer requirements, ensuring maximum flexibility and optimal production process performance.

Components Supplier
Laser source (fiber) ULTRON / IPG
Laser head (2D/3D Auto-Focus) PRECITEC / BOCHU
Control system Tmotion
Software CypCut
Nesting CypNest
Servo motors Yaskawa
Electrics Schneider
Pneumatics SMC
Linera guides HIWIN
Gear racks HERION
Bearings NSK
Gearmotor NEURGART
Voltage stabilizer VolREG
Light curtains SafeGuards
Cooling system S&A
Fume filtration SANCH
Table exchange Hydraulic
 

FALCON S Masterline
Key Features

Professional sheet metal laser cutting machine solutions from the FALCON S Masterline series represent a true leader among advanced fiber laser technologies. By integrating proprietary innovations and utilizing components from leading global suppliers, FALCON laser cutting machines set a new benchmark in quality, performance, and innovation. All features are tailored to individual customer needs, ensuring maximum flexibility and optimal efficiency in the production process.

 
  • Fiber laser source with an expected lifetime of approximately 100,000 hours. The laser source offers a power range from 2 kW to 24 kW and is engineered for stable and high-performance operation, ensuring optimal results in every cutting process. Continuous technological advancements further expand its capabilities in industrial production.
  • 2D/3D laser head operating in full Auto-Focus mode combines advanced technology with intuitive functionality, ensuring optimal efficiency and reliability. The Auto-Focus feature automatically adjusts the focal point of the laser beam, which is essential for achieving high precision and superior quality. The 3D cutting head is capable of cutting at angles up to 45 degrees.
  • Intuitive operating system provides versatile and reliable control options for a wide range of manufacturing applications. With advanced programming capabilities and user-friendly operation, it ensures excellent performance and full compatibility with Industry 4.0 standards.
  • Active collision avoidance system uses sensors and advanced algorithms to detect potential obstacles such as uneven edges or material deformation, automatically preventing collisions during the cutting process.
  • Automatic nozzle changer enables nozzle replacement and cleaning without operator intervention. It also provides automatic nozzle calibration, reducing cost and saving time while improving overall efficiency.
  • Automatic Cutting Gas Pressure Control is a key feature designed to optimize the cutting process through precise gas pressure management. It is essential for achieving high quality, consistency, and improved operational performance.
  • Additional Pneumatic Rotary System with Clamps and Supports allows processing of tubes and profiles with diameters ranging from 10 to 320 mm. This solution ensures precise material handling and eliminates the risk of deformation during metal cutting.
  • Automated Loading and Unloading System handles materials before and after laser cutting. This system increases productivity, operational efficiency, and safety in the production process.
  • Innovative Sheet Metal Storage System is designed for efficient storage, management, and automation of sheet metal handling. It is particularly beneficial in production environments where space optimization, fast access to materials, and high efficiency are critical.
  • Hydraulic Sheet Loading and Unloading System enables processing of metal sheets up to 12 meters in length. Designed to facilitate handling, positioning, and movement of material during the laser cutting process, it uses hydraulic mechanisms to ensure smooth operation, precise control, and the ability to handle heavy loads.

ASK AN EXPERT ABOUT PARAMETERS,
APPLICATIONS OR CONFIGURATION

Free consultation
 

FALCON S Masterline
Technical Specifications

The technical parameters of FALCON sheet metal laser cutting machine solutions are individually customized depending on the final configuration of the selected model. Detailed specifications are included in commercial offers prepared after consultation with our expert team. This approach ensures optimal solutions perfectly matched to specific production process requirements. For additional information, please contact our team.

 

Do you have questions?
Live machine demo at our showroom

If you have any questions regarding sheet metal laser cutting, we encourage you to contact our customer support team. Our experts are ready to provide comprehensive information and assist in selecting the most suitable technology and laser cutting machine solutions. We offer full technical support, detailed consultations, and prompt responses to all inquiries. Please reach out by phone, email, or through our contact form. We are here to support you at every stage of cooperation.

Free consultation
 

FAQ
– Frequently Asked Questions about FALCON S Masterline Sheet Metal Laser Cutting Machines

1. What distinguishes the FALCON S Masterline sheet metal laser cutting machine?

The FALCON S Masterline sheet metal laser cutting machine is an advanced fiber laser cutting machine that delivers high laser beam performance and precise control of the cutting process. The machine enables processing of sheet metal with various material thicknesses, ensuring high precision and optimal material utilization.

2. What features does the FALCON S Masterline laser cutting machine offer?

The FALCON S Masterline fiber laser system is equipped with a cutting simulation function, allowing storage of technological parameters and automatic optimization of project layout. This enables flexible laser cutting solutions for different types of materials. The system is designed for demanding production tasks, both in mass production and custom manufacturing.

3. What materials can be processed with the FALCON S Masterline sheet laser cutting machine?

The FALCON S Masterline laser cutting machine allows fast metal cutting of materials such as carbon steel, aluminum, and stainless steel. The integrated laser cutting head with autofocus ensures high-quality cutting results and excellent edge quality across various thicknesses.

4. How does the precision of the FALCON S Masterline laser cutting machine impact production costs?

The FALCON S Masterline ensures low cost of operation through reduced power consumption and extended component lifespan. Automatic parameter optimization significantly increases cutting speed without compromising edge quality, directly improving efficiency and savings in the production process. The machine utilizes advanced software solutions (CypCut + CypNest) to control the cutting process, manage nesting, and optimize tool paths—maximizing material usage and minimizing material waste. Additionally, an efficient airflow system within the dust extraction unit protects optics and electronics, reducing maintenance requirements and lowering long-term operating costs.

5. How does the FALCON S Masterline laser cutting machine improve production efficiency?

The FALCON S Masterline laser cutting machine is designed for maximum efficiency and process repeatability. The 3D laser cutting head operates with a standard Auto-Focus function, automatically adjusting the focal point to the material, ensuring high precision without manual intervention. Advanced automation within the control system ensures process stability, accurate path control, and reduced material waste. Additionally, the increased rigidity of the machine structure provides stability when cutting sheet metal even at high speed. The use of autonomous nesting modes and automatic micro-joints further optimizes material usage and minimizes waste.

6. How does the automatic loading and unloading system improve the operation of FALCON S Masterline machines?

The automatic loading and unloading system in FALCON S Masterline machines enhances the overall production process, significantly improving the handling of different materials. This solution increases workflow continuity, boosts productivity, and reduces operational cost.

7. How do FALCON S Masterline machines help reduce operating costs?

FALCON S Masterline machines are equipped with advanced fiber laser technology and a 3D laser cutting head capable of cutting at angles up to 45 degrees in full Auto-Focus mode. The system automatically adjusts the laser beam focal point during the cutting process, ensuring high precision and consistent quality. These features minimize the need for manual adjustments, reducing downtime and lowering operational cost, while enabling efficient processing of materials with various thicknesses. The automated loading and unloading system further streamlines the production process, reducing idle time and operator involvement.

8. Why are FALCON S Masterline professional laser cutting machines the ideal choice for sheet metal cutting?

FALCON S Masterline stands out as a multifunctional sheet metal laser cutting machine. Compared to other laser cutting machines available on the market, it offers broad industrial application thanks to high laser beam performance and network integration capabilities. The machine is equipped with an advanced cooling system and Auto-Focus functionality, making laser cutting control and operation more intuitive. These machines are specifically designed for high-end sheet metal processing, delivering superior quality, precision, and efficiency in modern manufacturing environments.

9. What laser power is best for my production?

It depends on the material, its thickness, and the required production performance. Our offer includes laser cutting machines with power range from 2000W to 24000W. If you work with thick sheet metal or large batch production, a higher power fiber laser is recommended — it provides greater cutting speed and production flexibility. If you want to select the optimal configuration for your needs, schedule a free consultation with our expert.

10. Can a sheet metal laser cutting machine be integrated with my production system?

Yes. FALCON S Masterline laser cutting machines feature an advanced control system that allows integration with production lines and ERP systems. This enables full synchronization of the cutting process with other stages of the production process, reducing lead time and improving overall process control.

11. What software and control system does the FALCON S Masterline laser cutting machine use?

The machine uses an integrated software suite for controlling the cutting process, nesting, and tool path optimization (CypCut + CypNest). The system includes intuitive CypCut software and a CypNest module for automatic layout optimization. This setup allows efficient sheet metal nesting, minimizes material waste, increases efficiency, and enables advanced customization of the cutting process. The software is available in Polish, making daily operation and operator training easier.

12. What are the operating costs of a laser cutting machine in intensive use?

Operating costs depend on laser power, type of material, and working mode. Thanks to fiber laser sources and modern cooling systems, these machines offer low energy consumption and minimal need for replacement of consumable parts. In practice, this results in lower cost per meter of metal cutting compared to other cutting technologies.

13. Can I see the FALCON S Masterline sheet metal laser cutting machine before purchase?

Yes — we offer live demonstrations in our showroom or directly at your facility. In the showroom, you can compare all available models, test them on your own parts or our sample materials, and evaluate real cutting quality. Alternatively, we can visit you with a mobile demo unit and perform live laser cutting and welding demonstrations on your production materials. All presentations are free and non-binding, typically arranged within one week. This is the best way to verify cutting speed, quality, and control system performance in real production conditions.

14. Do you support financing or subsidies?

Yes. We support customers in 0% leasing options, installment financing, and EU subsidy applications. Selecting a high-power laser cutting machine often qualifies for innovation funding programs, reducing the overall investment cost and improving return on investment in sheet metal laser cutting machines.

15. How quickly can I start production after purchasing?

Installation time depends on the selected laser cutting machine configuration and power range, but it typically takes 1–2 days. Our service team installs the equipment, configures the software, and trains operators, allowing you to quickly reach full production efficiency. Importantly, we eliminate downtime risks already at the implementation planning stage. We prepare a detailed schedule and workstation setup so the new fiber laser cutting machine can be integrated into the existing production process without disrupting the workshop.

16. Is the FALCON S Masterline suitable for cutting very thin or very thick metals?

Yes. Fiber laser cutting technology performs exceptionally well with both very thin sheet metal (e.g., 0.5 mm) and thick plates up to several tens of millimeters, depending on laser power. Thanks to precise beam focusing and automatic cutting gas pressure control, FALCON S Masterline laser cutting machines deliver clean cuts without burn marks or deformation, regardless of material thickness.

17. How does the automatic collision avoidance system work and why is it important?

The collision avoidance system in FALCON S Masterline machines uses sensors and real-time edge-tracking algorithms to monitor material deformation, surface irregularities, and height changes during the cutting process. When a potential obstacle is detected, the system immediately stops or adjusts the motion of the cutting head. This prevents equipment damage, minimizes downtime, and extends the lifespan of key components. It is especially important when processing uneven or warped sheet metal.

18. Does the operator need specialized training to use the FALCON S Masterline laser cutting machine?

Operation of the FALCON S Masterline laser cutting machine is designed to be intuitive and user-friendly. The machine uses Polish-language software (CypCut/CypNest) and automated features such as autofocus and automatic nozzle changer. Daily operation is simplified by eliminating the need for manual focal adjustments, which improves workflow speed. Automatic adjustment of cutting parameters significantly lowers the learning curve — the operator does not need advanced knowledge of cutting process settings. A short onboarding training provided by our technical team is enough to achieve full productivity in flat laser cutting operations. The training is free and conducted either on-site or online.

19. Is laser cutting safe for people and the environment?

Yes. Fiber laser cutting is one of the safest and most environmentally friendly metal cutting methods. FALCON S Masterline laser cutting machines are equipped with enclosed work area chambers, advanced filtration systems, and automatic safety shut-off mechanisms that protect operators from laser radiation and technological fumes. Additionally, fiber laser technology consumes less energy than traditional cutting methods, does not require oils or coolants, and generates significantly less material waste. This makes it an environmentally responsible solution aligned with ESG standards.

20. How often does the laser cutting head optics need to be replaced?

The replacement frequency of laser cutting head optics depends on production intensity, type of processed materials, and operating conditions. The FALCON S Masterline laser cutting machine is equipped with an automatic nozzle cleaning and calibration system, which extends the lifespan of optical components and reduces the need for frequent maintenance.
 
Knowledge base

Laser Cutting Machines – A Comprehensive Guide to Laser Cutting Devices

A Practical Guide to Fiber Technology and Choosing Laser Cutting Machines. Discover the advantages of modern devices and learn how to optimize the metal processing process.

Learn more

SCHEDULE A FREE CONSULTATION WITH OUR EXPERT

Fill out the contact form to get in touch with our expert who will help you choose optimal laser solutions, perfectly tailored to your needs.

  • 1.Fill out the form
  • 2.We'll contact you back within 24 hours
  • 3.Our expert will select the best solutions for your business