Fiber Laser Welding
Introduction

Fiber laser welding technology is rapidly gaining popularity in the industrial sector, effectively replacing traditional, less efficient methods. Thanks to exceptional precision, flexibility, and high operational efficiency, laser welding is an ideal solution for the most demanding industries. It is widely used in sectors such as aerospace, automotive, defense, medical device manufacturing, electronics, petrochemical industry, telecommunications, energy, automation, and outsourcing services.

 
 
Man welding 2 metal plates

Fiber Laser Welding
Key Advantages

  • Increased speed and flexibility:
    Fiber laser welding provides faster processing times compared to conventional welding methods, allowing for greater flexibility in production schedules.
  • High precision:
    The technology ensures precise welds, minimizing material waste and improving product quality.
  • Unmatched versatility:
    Fiber laser welding can be applied to a wide range of materials and thicknesses. A highly adaptive solution for various applications.
  • Deep weld penetration without deformation:
    Fiber laser welding allows for deep, full penetration welds while maintaining the structural integrity of materials.
  • No post-welding processing required:
    Welds are smooth and precise, reducing the need for post-process treatment after welding.
  • Joining different materials:
    Enables welding of different materials, increasing design and production flexibility.
  • Non-contact, one-sided process:
    The non-contact nature of fiber laser welding reduces equipment wear and allows for one-sided welding, which is beneficial for complex geometries.
  • No special welding qualifications required:
    Operators do not need specialized welding qualifications, simplifying the integration of this technology with existing production lines.
  • Easy automation of the process using robots:
    Laser welding can be seamlessly automated with robotic systems, increasing productivity and efficiency.
  • Minimal maintenance:
    Fiber laser welding systems require little maintenance, resulting in reduced downtime and operational costs.
  • Low operating costs:
    The efficiency of fiber lasers leads to lower energy consumption and minimized operational costs. The external module allows the use of photovoltaic panels to provide the required power up to 2 kW.
  • Pulsed or continuous welding modes:
    The ability to switch between pulsed and continuous welding modes provides versatility for different welding applications and material types.
 
 

Welding Testing
Material Range

FANUCI fiber laser welding represents an absolute breakthrough in welding technology, offering numerous benefits that translate into higher productivity, better quality, and greater cost efficiency in diverse industrial applications. Below, we present the results of tests performed on key materials such as stainless steel (SS), carbon steel (CS), and aluminum (AL), which have received official TUV Rheinland WPQR certification.

Material: Weld depth profile - test conducted on FANUCI PRO 1500W laser welder

  • laser welder welds

    Stainless steel (4.5 mm)

  • laser welder welds

    Carbon steel (4.5 mm)

  • laser welder welds

    Aluminum steel (4.0 mm)

 

Pattern: Fish scale effect - beautiful and solid without need for corrections

  • laser welder welds

    Stainless steel (4.5 mm)

  • laser welder welds

    Carbon steel (4.5 mm)

  • laser welder welds

    Aluminum steel (4.0 mm)

 

Certificates: TUVRheinland WPQR - complete documentation for basic materials SS, CS, AL

  • laser welder welds

    Stainless steel

  • laser welder welds

    Carbon steel

  • laser welder welds

    Aluminum steel

 
Welded elements
 
 

FANUCI 5.0 PRO Portable
General Presentation

FANUCI 5th generation fiber laser welding devices represent the pinnacle of innovation and advanced technology in the welding industry. This modern equipment ensures unparalleled stability, the highest quality, and exceptional precision throughout the entire welding process. It has been designed to seamlessly replace traditional welding methods, especially for materials such as stainless steel, aluminum, carbon steel, titanium, copper, brass, and precious metals such as gold and silver, as well as a wide range of other highly reflective materials.

 

 
 

Why FANUCI 5.0 PRO Portable?

  • 01

    Absolute Technological Superiority:

    An unmatched range of laser welding power: from 500W to 2000W. Stable, fully air-cooled technology.

  • 02

    Certification and Work Safety:

    Global certificates confirming compliance with the highest quality and safety standards: CE, SGS, WPQR TUV Rheinland, FDA.

  • 03

    Quality and Reliability Guarantee:

    Comprehensive full warranty for a period of 2 to 5 years with the possibility of upgrading the device to the latest standards, ensuring reliability and modernity.

  • 04 

    Professional Technical Support:

    Our in-house global service teams of qualified technicians provide 24/7 technical assistance year-round, ensuring reliable and continuous support whenever you need it, wherever you are.

  • 05 

    Machines and Parts Inventory:

    Stock of devices and parts available immediately to ensure the fastest supply chain for our customers.

  • 06 

    Showroom and Demo Cars:

    Technology without secrets, including presentations and tests of devices, both in a modern showroom and directly in customers' production facilities.

  • 07

    Purchase Process and Financing:

    Flexible financing options, including leasing, installments, and the possibility of support in obtaining grants.

  • 08

    Many Satisfied Customers:

    Testimony to our professionalism and experience in laser welding, which forms a solid foundation for our reputation.

FANUCI 5.0 PRO Portable
Available Configurations

The integration of advanced, patented technologies and the use of components from leading global suppliers make FANUCI laser welders set a new, previously unattainable standard in the welding industry in terms of quality, efficiency, and innovation. Specifications and functions of available devices can be adapted to individual needs and production requirements of the customer, which guarantees maximum flexibility and application efficiency.

 
Swipe left or right
Components Manufacturer Model Options
Laser source FANUCI ULTRON PowerON Fiber (500W, 800W, 1000W, 1500W, 2000W)
Laser head FANUCI RAPTOR 5.0 PRO Oscillation (single)
Control system FANUCI LaserWELD 5.0 PRO 4in1
Wire feeder FANUCI EasyWIRE 5.0 PRO Automatic (single/double)
Electrical ABB ABB Weidmuller Integrated
Cooling FANUCI ChillX 5.0 PRO Integrated (air cooling)
Filtration FANUCI CleanAIR 5.0 PRO External (automatic)
Safety FANUCI Workstation / DefenderVV External (environment/operator)
 
 
 
 
Laser source

Laser source:
FANUCI - ULTRON PowerON

The ULTRON PowerON laser source has been designed to ensure stable and high-performance operation, which translates into optimal welding results. Based on advanced fiber technology, it guarantees exceptional efficiency, precision, and reliability, meeting the highest industrial requirements.

Key Features:

  • Real Output Power:
    The laser source provides an average output power of 112-120% based on its nominal power, ensuring maximum efficiency.
  • Weld Quality Control:
    Ensures zero porosity and perfect weld quality, certified by TUV for materials such as aluminum (AL), stainless steel (SS), and carbon steel (CS).
  • Advanced Laser Pump Technology:
    ULTRON 976nm uses the same components as the IPG laser pump.
    It has an electro-optical conversion efficiency of 48%, allowing for cost savings of 15% compared to 915nm.
    Ability to weld and cut highly reflective materials.
  • Intelligent Remote Access:
    Equipped with intelligent automatic network access, remote diagnosis, and remote services.
    Up to 85% of system problems can be solved remotely, significantly saving time and reducing downtime.
  • High Brightness:
    Provides very effective high brightness with Gaussian spot, M<1.3 and limited output cable diameter of 10um.
  • Fast Response:
    Achieves maximum power in less than 5 microseconds (us) with a response frequency of 50kHz, ensuring speed and efficiency.
  • Programmable Output Power:
    Has programmable and adjustable output curves, with the ability to store and recall 64 sets of parameters for different applications.
  • Durable Fiber Cable:
    Equipped with a double-layer 50μ fiber cable supported by a flexible spring for increased durability.
  • Flexible and Modular Design:
    Allows for easier and faster modular changes for repairs or power upgrades, which is particularly beneficial for high-power sources.
  • Local Service Support:
    Supported by FANUCI repair and storage centers in the EU and USA, enabling local switching and repairs, ensuring uninterrupted operation.
  • Continuous Improvement:
    Fiber technology is continuously developed and improved to increase efficiency and reliability.
  • Cost Effectiveness:
    Low operating and maintenance costs significantly reduce overall production costs.
  • Lifespan:
    The fiber source has an estimated operating time of approximately 100,000 hours, ensuring long-term reliability.
  • Sustainable Development:
    Designed to be environmentally friendly and safe for the environment and workplace, promoting sustainable production practices.

The ULTRON PowerON laser source combines innovative technology with functional solutions, offering exceptional welding performance. Thanks to its reliability and cost efficiency, it is an excellent choice for a wide spectrum of industrial applications.

 
 
RAPTOR 4.0 PRO [4in1]

RAPTOR 5.0 PRO [4in1]

Laser head:
FANUCI - RAPTOR 5.0 PRO

The RAPTOR 5.0 PRO laser head was designed with maximum precision and efficiency in mind, thanks to the patented oscillating beam system in a single configuration (4in1). It combines advanced technology with intuitive user functions, guaranteeing optimal efficiency and reliability in welding applications.

Key Features:

  • Patented Oscillating Beam Movement:
    Single Mode (4in1) Wobble: Provides increased precision and efficiency through oscillating beam movement.
  • Two-stage quick power switching mode:
    Enables easy switching between low and high power in real-time during production. This feature is implemented directly on the laser head trigger and system monitor.
  • Weld Quality Control:
    Ensures zero porosity and excellent weld quality, certified by TUV for materials such as aluminum (AL), stainless steel (SS), and carbon steel (CS).
  • Ultra-lightweight and User-Friendly Design:
    FANUCI laser heads are designed to be ultra-lightweight, making them easy to handle and use.
    Provides intuitive operation, reducing operator fatigue and increasing productivity.
  • Air Cooling System:
    Integrated air cooling system maintains optimal working conditions without interruptions, even at powers up to 2kW.
    Prevents overheating and ensures constant performance.
  • 4in1 (Single) Wobble Mode Equipped with Three Additions:
    Remote Cleaning: Enables contactless surface cleaning, increasing convenience.
    Pre and Post-Weld Cleaning: Ensures clean welds before and after welding, improving weld quality.
    Cutting: Enables precise cutting operations, adding versatility to the welding process.
  • PRO Wobble Function
    Double-Coated Optics and Controlled Moving Lens: The PRO Wobble function features doubly protected, coated optics and a controlled moving lens that automatically corrects material imperfections.
    Automatic Correction of Material Imperfections: Ensures that welds are free from defects such as weld porosity, resulting in higher quality welds.
    High Operation Speed: Increases the speed of the welding process while maintaining excellent quality.
    Elimination of Post-Processing: The high quality of welds achieved with the PRO Wobble function eliminates the need for post-processing, saving time and resources.

The RAPTOR 5.0 PRO laser head has been designed to provide exceptional precision, efficiency, and versatility in a wide range of welding applications. With its innovative design and intuitive operation, it is the ideal solution for achieving the highest quality in welding processes.

 
 
LaserWELD 4.0 PRO mobile app smarttab

Operating system:
FANUCI - LaserWELD 5.0 PRO

The LaserWELD 5.0 PRO operating system, available in a 4in1 configuration, offers versatile and reliable control options for a wide range of welding applications. Thanks to advanced technology and intuitive, easy-to-use features, it provides excellent performance and full compatibility.

Key Features:

  • Industry 4.0 Data Management:
    Efficient and Simplified Operations: Manages production processes through data extraction within Industry 4.0, increasing efficiency and streamlining operations.
  • Pre-Stored Welding Parameters:
    Consistent Quality: Contains pre-stored welding parameters for real-time production, ensuring consistent and high-quality welds.
  • Wireless Adjustment:
    Flexibility and Convenience: Allows easy adjustment of parameters using the wireless SmartTAB device, providing operational flexibility and convenience.
  • Program Transfer:
    Increased Efficiency: Operators can transfer ready-made programs for specific types of welding or materials, tailored to the production profile.
  • FanuciAPP Support:
    Available Online Management: Supported by FanuciAPP, which enables easier online management and increases the accessibility and control over welding operations.
  • User-Friendly Interface:
    Interactive and Intuitive Operation: Features a color touchscreen, offering a user-friendly and interactive interface for smooth operation.

The LaserWELD 5.0 PRO operating system, combined with the RAPTOR 5.0 PRO laser head, creates an advanced and efficient welding solution that provides unmatched precision, versatility, and intuitive operation. It's the ideal combination for modern and demanding welding applications.

 
 
EasyWIRE 5.0 PRO

Automatic wire feeder:
FANUCI - EasyWIRE 5.0 PRO

The EasyWIRE 5.0 PRO automatic wire feeder supports both single and dual wire feeding, providing maximum flexibility for a wide range of welding applications. It has been designed for seamless integration with other FANUCI components and software, ensuring optimal performance and the ability to adapt to individual production requirements.

Key Features:

  • Flexible Operation:
    Wire Feeding Range: Capable of handling wire sizes from 0.8 mm to 2.0 mm.
    Automatic Modes: Operates in both "push" and "pull" modes, providing perfect synchronization and the ability to adapt to different production needs. Allowing operators to choose the best configuration for their specific welding tasks.
  • Full Integration:
    Seamless Integration with Software: Both single and dual wire feeders are fully integrated and synchronized with FANUCI software, guaranteeing smooth and efficient operation.
    Configured for Specific Requirements: The wire feeders are adapted to the laser head and control system to meet specific production requirements, giving processes harmonious execution, increasing overall productivity and efficiency.

The EasyWIRE 5.0 PRO automatic wire feeder extends the functionality of FANUCI welding systems, offering flexible, efficient, and fully synchronized wire feeding solutions. It is a key element that enables achieving the highest quality results in demanding industrial applications.

 
 
ABB Weidmuller

Electrical installation:
ABB Weidmuller

FANUCI laser welders are equipped with reliable ABB electrical installations, which guarantee stable and safe power supply. This configuration plays a key role in ensuring uninterrupted operation, as well as protecting equipment and production processes from potential electrical problems.

Key Features:

  • Uninterrupted Operation:
    Constant and Safe: Provides stable power supply, which is essential for continuous operation, reducing downtime and increasing productivity of FANUCI laser welders.
  • Increased Safety:
    Surge Protection: Protects the system against voltage spikes that can damage equipment.
    Short Circuit Protection: Prevents potential damage and downtime caused by short circuits.
    Discharge Protection: Ensures that equipment is protected against electrical discharges, maintaining operational integrity.
  • Energy Management:
    Energy Consumption Monitoring: Enables real-time monitoring of energy consumption, which helps manage and optimize its use.
  • Business Continuity:
    ABB solutions providing reliable power supply and protection support business continuity and production operations, minimizing disruptions.

The integration of electrical installation and advanced ABB safety solutions in FANUCI laser welders guarantees reliability and safe operation of the devices. This ensures that the welders function at the highest level of safety, supporting high-quality production processes and ensuring operational and business continuity.

 
 
ChillX 5.0 PRO

Cooling System:
FANUCI - ChillX 5.0 PRO

The FANUCI ChillX 5.0 PRO air cooling system is designed to provide highly efficient cooling for both the laser source and the welding head simultaneously. This advanced cooling solution ensures optimal operating temperatures, increasing equipment efficiency and durability.

Key Features:

  • Highly Efficient Cooling:
    Dual Cooling Capacity: Cools both the laser source and the welding head simultaneously, providing comprehensive temperature management.
    Optimal Operating Temperatures: Maintains reduced operating temperatures, maximizing efficiency and protecting equipment.
  • Increased Equipment Protection:
    Temperature Regulation: By maintaining a low operating temperature, ChillX 5.0 PRO helps prevent overheating, which can damage sensitive components.
    Extended Equipment Lifespan: Constant cooling helps extend the lifespan of the laser source and welding head, reducing the need for frequent maintenance.
  • Ease of Maintenance:
    Intuitive Design: The system is designed to be user-friendly, making it easy to operate and maintain.
    Minimal Maintenance Requirements: Intuitive design also means fewer maintenance needs, reducing downtime and maintenance costs.
  • Increased Operational Efficiency:
    Continuous Performance: By maintaining optimal temperatures, ChillX 5.0 PRO ensures that the laser and welding head operate at peak efficiency, resulting in higher productivity.
    Energy Efficiency: Efficient cooling translates to lower energy consumption, contributing to cost savings and environmental sustainability.
  • User-Friendly Operation:
    Simple Controls: The cooling system has simple, easy-to-understand controls, ensuring that operators can manage the cooling process with minimal training.
    Quick Installation and Adjustment: The system is designed for quick installation and easy adjustment, allowing for rapid deployment in existing workflows.

The ChillX 5.0 PRO air cooling system is a key element in maintaining the efficiency and durability of laser welding equipment. Its advanced cooling capabilities, combined with user-friendly features, make it an essential addition to any modern welding operation, ensuring both high performance and reliability.

 
 
CleanAIR 5.0 PRO

Filtration system:
FANUCI - CleanAIR 5.0 PRO

The CleanAIR 5.0 PRO fume and dust filtering unit has been designed to automatically remove smoke from the workplace, providing a healthier and safer working environment. This advanced system not only supports environmental protection but also extends the life of consumable parts and brings additional operational benefits, improving efficiency and user comfort.

Key Features:

  • Automatic Smoke and Dust Removal:
    Increased Safety: Automatically eliminates harmful fumes and dust particles, creating a safer working environment for operators.
    Healthier Workplace: Reduces air pollution, contributing to better air quality and improved operator health.
  • Environmental Friendliness:
    Ecological Operation: Through efficient pollutant filtering, CleanAIR 5.0 PRO minimizes environmental impact, supporting sustainable production practices.
    Reduced Emissions: The system ensures that only purified air is released back into the environment, helping to meet environmental protection standards.
  • Extended Consumable Life:
    Component Protection: By removing harmful particles from the air, the system helps protect consumable parts from premature wear and damage, extending their lifespan and reducing replacement costs.
  • Purified Air Recycling:
    Air Reuse: Purified air can be returned to the working area, maintaining a clean and safe atmosphere.
    Additional Heat: If needed, returned air can provide additional heat, increasing operator comfort and lowering heating costs.
  • User-Friendly Operation:
    Automatic Functionality: The system operates automatically, requiring minimal operator intervention, allowing them to focus on their tasks.
    Easy Maintenance: Designed with easy maintenance in mind, ensures that the system remains efficient and effective with minimal downtime.

The CleanAIR 5.0 PRO filtering unit is a key element in providing a safe, healthy, and efficient working environment. With advanced features, it effectively removes harmful particles, protecting the operator and equipment, while supporting environmentally friendly and responsible workplace practices.

 
 
Stanowisko FANUCI

External safety:
FANUCI - Workstation

Safety is a priority in every work environment, especially in demanding conditions such as welding stations. FANUCI offers advanced safety equipment that has been designed to protect operators and bystanders. These solutions effectively minimize the risk of dangerous situations, providing a safe workplace that complies with the highest standards.

Key Features:

  • Enhanced Safety Measures:
    Automatic Stop Function: Welders can automatically suspend operations when someone enters the working area without authorization, preventing accidents and injuries.
    Quick On/Off Mode: Quick on/off mode is integrated with safety doors and other devices, ensuring immediate response to any safety violations.
  • Customized Safety Solutions:
    Tailored to Customer Needs: Safety equipment can be adapted to specific requirements, providing a flexible and comprehensive safety solution for different work environments.
  • Prevention of Dangerous Situations:
    Component Protection: By removing harmful particles from the air, the system helps protect consumable parts from premature wear and damage, extending their lifespan and reducing replacement costs.
    Constant Monitoring: Continuous monitoring and automatic responses ensure that any potential safety hazards are immediately addressed.
  • Protection of Operators and Bystanders:
    Comprehensive Coverage: Ensures that both operators and bystanders are protected from potential hazards associated with welding operations.
    Increased Awareness: Safety systems increase awareness and compliance with safety protocols, promoting a safety culture in the workplace.

The external casing of the FANUCI workstation has been designed with comprehensive protection of operators and bystanders in mind, effectively minimizing the risk of dangerous situations and creating a safe working environment. With customized solutions and advanced features, FANUCI establishes a new standard of safety in welding operations, supporting process efficiency and reliability.

 
 
DefenderVV

Operator safety:
FANUCI - DefenderVV

Safety is the highest priority in any workplace, especially in higher-risk environments such as welding operations. The DefenderVV protective mask from FANUCI has been designed to provide comprehensive protection to operators, effectively preventing potential hazards. Available in two versions, BASIC and PRO, it offers an excellent level of protection and comfort, tailored to diverse user needs.

Key Features:

  • Comprehensive Protection:
    Full Face Coverage: The DefenderVV mask provides full face protection, guarding against harmful sparks, fragments, and intense light.
    BASIC and PRO Options: Available in two variants, BASIC and PRO, to meet different levels of protection needs and preferences.
  • Advanced Safety Features:
    High-Quality Materials: Made from durable and high-quality materials that provide long-lasting protection.
    Enhanced Visibility: Designed to offer clear visibility, reducing eye fatigue and allowing operators to work with precision.
  • Comfort and Ergonomics:
    Ergonomic Design: Both BASIC and PRO masks are ergonomically designed to provide a comfortable fit, allowing operators to wear them for extended periods without discomfort.
    Adjustable Straps: Equipped with adjustable straps for secure and customized fitting, ensuring that the mask stays in place during operations.
  • Ease of Use:
    User-Friendly Design: The masks are easy to put on and take off, making them convenient for quick use in a busy work environment.
    Lightweight Construction: Despite their robust protection, the masks are lightweight, minimizing fatigue during long hours of work.

 

Always Remember About Protection!

The DefenderVV protective mask from FANUCI provides operators with confidence and safety while working, effectively protecting against various hazards associated with welding and other industrial operations. Both the BASIC and PRO versions offer reliable protection and high user comfort, making the DefenderVV mask an essential piece of protective equipment in any professional work environment.

 
 

FANUCI 5.0 PRO Portable
Technical Data

Technical parameters of FANUCI laser welders are customized individually, depending on the final configuration of the selected model. Detailed specifications are included in commercial offers, which we prepare after consultation with our expert. This ensures optimal solutions perfectly tailored to specific production needs. For additional information, please contact our team.

 
 
 

Do you have questions?
Schedule a free consultation today!

If you have any questions about laser welding, we encourage you to contact our customer service office. Our team of experts is ready to provide all information and advise on the selection of appropriate technologies and solutions. We offer technical support, detailed consultations, and quick responses to all inquiries. Please contact us by phone, email, or through our contact form. We are here to support you at every stage of cooperation.

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Knowledge base

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Laser metal processing is increasingly seen as the standard in professional industrial facilities. As a result, more machines are emerging to meet the growing expectations of specialists.

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