Selecting laser cutting parameters is one of the key factors affecting the quality, speed and cost-effectiveness of production. In traditional cutting machines, their setup can be time-consuming and fraught with the risk of errors. Falcon cutting machines solve this problem by offering full automation, intelligent algorithms and intuitive operation that any operator can handle. Learn how these solutions work in practice – and what you'll specifically gain from cutting machines that think for themselves.
Why do cutting parameter settings matter so much?
In laser cutting, it's crucial not only what we cut with, but how we do it. Precision, edge quality, cutting speed, work speed, and even cutting gas consumption – everything depends on the proper selection of process parameters. Wrong settings can result in burns, burrs, and even destruction of an entire sheet metal batch.
It's worth understanding that in the laser cutting process, cutting quality is affected by factors such as: material thickness, material properties, beam diameter, cutting gap, or laser beam focusing. Incorrect setting of any of these elements can worsen laser cutting precision and result in material losses.
These parameters also affect the economics of the process – too low cutting speed or improperly selected assist gas can extend production time and increase consumable material usage. Therefore, skillful adjustment of all variables to the type and thickness of material is of key importance.
The problem? In traditional cutting machines, the operator must set everything manually. And here lies the advantage of Falcon cutting machines.
Falcon – a cutting machine that thinks for you
Falcon are modern laser cutting machines designed for those who want to achieve optimal results without delving into dozens of technical parameters.
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The device automatically selects settings for the type of material and its thickness. You don't need to know what the gas pressure should be, what laser power, or at what height to set the head. The Falcon cutting machine will do it for you.
Automatic adjustment of process parameters to specific material ensures that even with changing production conditions – e.g., cutting different materials with varying material quality – you can count on repeatable results.
Additionally, the Tmotion control system used in Falcon cutting machines utilizes advanced algorithms that analyze input data and independently adjust laser power, cutting speed, or beam focusing to the conditions of a given task. This means that each detail can be executed with maximum accuracy – regardless of material surface variability.
Intuitive operating system
It offers comprehensive and reliable control options for a wide range of production applications. Thanks to advanced unique programming technology and intuitive, easy-to-use functions, it ensures excellent performance and full compatibility with the "Industry 4.0" concept.
CYPNEST enables quick nesting preparation – automatic arrangement of details on a sheet metal sheet – and saving a ready file for cutting. Then CYPCUT opens the project and selects parameters itself: laser power, cutting speed, gas pressure, focusing.
The operator doesn't need to set anything manually – just click "Start" and the system will do the rest. This is exactly the software behind the convenience that Falcon cutting machines are known for.
What happens under the hood? Automation step by step
1. Material and thickness selection
You perform this step yourself. The remaining settings are largely automated, which significantly facilitates the operator's work, but doesn't mean complete lack of human influence on the process. The system uses data from the technological database and suggests optimal values, taking into account material properties and material surface, however, if needed, the operator can adjust them. It's more intelligent support than full autonomy.
2. Auto-focus and power setting
The head of Falcon cutting machines automatically establishes the appropriate laser beam focusing point. This is crucial because different material thickness requires different sharpness settings. Thanks to this, you always have a perfectly sharp beam, whether you're cutting 1 mm aluminum or 12 mm steel. This translates to greater cutting accuracy and faster cutting without quality deterioration.
It uses sensors and measurement algorithms to detect potential obstacles, such as uneven edges or material deformations, automatically preventing collisions during the cutting process.
3. Cutting and layout optimization
The system automatically prepares element arrangement (so-called nesting) to maximize sheet surface utilization and limit waste. It also optimizes cutting sequence to avoid sheet overheating and the impact of intense heat generated by the beam on adjacent elements.
4. Automatic cutting gas pressure regulation
This is a key function designed to optimize the cutting process through precise gas pressure control. Functionality essential for achieving high cutting quality, ensuring consistency, and increasing operational efficiency.
What do you gain from automation?
Greater repeatability
The machine doesn't have a "bad day". Each element will be cut the same way, regardless of operator change or fatigue. Process parameters are selected precisely for each type of material.
Fewer errors and waste
Improper parameter setting in traditional machines means risk of poor element execution, which can lead to a given batch ending up in the trash. Here there are no such mistakes, because the system takes into account factors including material thickness, cutting gap, and beam diameter.
Faster production startup
Instead of wasting time on tests and corrections, you start cutting practically immediately. This translates to faster cutting, better efficiency, and smoother order fulfillment.
Who are Falcon cutting machines for?
Falcon is an ideal solution for companies that want to:
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minimize the number of cutting errors,
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shorten production preparation time,
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reduce waste and gas consumption,
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be sure that each element will be cut with the same precision,
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work with different materials without manually setting parameters each time.
If you're at the stage of choosing a machine and want to make an informed decision, check out the guide on what to pay attention to when buying a laser cutting machine – you'll find concrete tips there that will help you avoid costly mistakes.
For large companies, it's economies of scale, for smaller ones – a chance to enter advanced laser cutting without having to hire an expert.
Summary
In laser cutting, what's most important happens "under the hood". Ordinary machines require considerable knowledge and experience from the operator. Falcon eliminates this problem. It selects parameters itself, optimizes the process itself, sets everything that needs to be set – regardless of material type or its quality. And you have confidence that each element will be cut with the accuracy you expect. Without stress. Without errors. Without complications. If you're looking for a cutting machine that "does the job" for you and ensures high cutting quality under any conditions – Falcon is one of the best solutions on the market. Want to check if Falcon cutting machines will be suitable for your production and materials? Order a free consultation – we'll show you how cutting parameter automation can translate into real savings and better quality of finished elements.